Float switch



5 Sheets-Sheet l /NVE/VTORS W. U .GARSTKA ROBERT C.BURT

SWITCH W. LJ. GARSTKA ET Al.

Filed Dec.

oct. 22, 1940;

OC. 22, 1940. w U GARSTKA ET AL 2,213,500

FLOAT SWITCH Filed Dec. 3, 1937 5 Sheets-Sheet /NVENTOR S lill w.u.eARsTKA goaERT cfBuRT 7 f/ Magnat, 996mb;

n C, 31,6415 f IW/ v l A NORA/5x5,

O ,Ct 22, 1940 w. u. GIARSTKA ET A1. 2,218,509

FLAT SWITCH Filed Dec. 3, 1957 5 Sheets-Sheet 3 ATTORNEYS I I I I I I I l Oct. 22;, 1940.

W. U. GARSTKl ET AL FLOAT SWITCH Filed Dec. 3, 1937 5 Sheets-Sheet 4 JNVENTORS T Aw K TB SQ Mm E UB .O WR

Oct. 22, 1940. w. u. GARsTKA ET Al.

FLOAT SWITCH Filed Dec. 3, 1957 5 Sheets-Sheet 5 I VEN TCD/QS El. T Y Aw E K N me? R m U. F. 2. .RII wm .A Qc Y E Patented Oct. 22, 1940 UNITED STATES PATENT OFFICE,

FLOAT SWITCH Walter U. Garstka, Washington, D. C., and Robert C. Burt, Pasadena, Califf; dedicated to the free use of the People of the United States of America Application December 3,1937, Serial No. 177,898 1 Claim. (Cl. 20G-84) (Granted under the act of vMarch 3, 1883, as amended April 30, 1928; 370 O. G. 757) This application is made under the act of circuits. Each instant oi' contact represents a March 3, 1883, as amended by the act of April 30, definite displacement in one direction. These 1928, and the invention herein described and two systems are so synchronized that it is not claimed, if patented, may be manufactured and possible for both to act at the same time. This 5 used by or for the Government of the United is of great importance since slight wave motions 5 States for governmental purposes without the and Surgngs 0f the liquid would otherwise cause payment to us of any royalty thereon. recordation of a large number of impulses, thus We hereby dedicate the invention herein decreating the false impression of a great stage scribed to the free use of the People of the height without any actual change of liquid level.

United States of America to take eiect on the A further Object S t0 picvde a device 0f the 10 granting of e, patent to us e type mentioned that will not depend for its ac- This invention relates to an instrument which tion upon commutators or sear trips. has for its purpose the conversion of increments A Still further Object iS t0 provide a device of of vertical rectilinear motion into electrical imthe type menticned that can be used under damp pulses and is more particularly adapted to conconditions and which will operate on a low volt- 15 vert increments of the vertical movements of a ege direct current Such asv that supplied by criloat into electrical impulses so that positions of dinary dry cells. e

said float in a reservoir of liquid can be recorded Another and Still further object is to provide e at a distance upon clock driven charts such as device of this type that will not become damaged the Bristol or Esterline Angus electro-magnetic should the electric circuit supply fail. 20 strip charts, thus providing a chronological dia- While this instrument is a precision instrugram of liquid levels. ment, no precision is required in manufacturing The object of this invention is to provide an or assembling its parts. instrument of the type mentioned that will be The following description, together with the :l5 economical to operate, dependable, and inexpenaccompanying drawings, will fully disclose this 25 sive to manufacture. invention and further objects and advantages Another object of this invention is/to provide thereof Will be filipeleriifan instrument that will record very accurately Inthe drawings: definite changes in the liquid level regardless oi.' Figure 1 iS a Side elevational View 0f the mahow slow the rate of change of liquid level may chine. 30

be, and at the same time give a very compre- Figure 2 is an end elevational view of the mahensive record of the exact time the liquid atchine. tained any particular level. Simple mechanisms Figure 3 is an end view of the superstructure such as the commutator ring type do not make as it appears with the housing removed` R5 deiinite contacts at any given time and cause Figure 4 is a side elevational view of a cross- 35 conditions where the liquid comes to a level at section of the superstructure along the line 4-4 which the circuit closes and remains closed for of Figure 3, showing its mechanical relationship long periods of time, thereby consuming' large with the substructure. quantities of electricity. In the present inven- Figure 5 is a side elevational cross-sectional 40 tion the contact is of a very sharp and distinct view along the line 5--5 o! Figure 3. 40 nature and of comparatively short duration since Figure 6 shows an end elevational view opthe circuit is closed for only a very short period v posite to that oi Figure 3. of time, irrespective of the position of the float Figure 7 is an elevational View showing cerat any time and irrespective of how slow the level tain details of assembly.

of the liquid changes. This feature has a further Figure 8 is a plan view of a modcation 01,45 advantage over vother devices designed for the this device employing two synchronized control same use in that it does not give the eiect of units for obtaining recordations of both upward several changes in level when the liquid mainand downward movements of the float. tains a constant level. Figure 9 is a wiring diagram for the modiiied 5o Still another object of this invention is to proform shown inFigure 8. 50

vide a device of the type mentioned that will Figure 10 is a fragmentary view in perspective enable the recordation of both upward and downvshowing the relation between the arm i9 and the ward movements of the oat by the synchronized armature plate 24. use of oppositely acting systems symmetrically Referring with more particularity to the drawmounted A,as a unit andthe use of two electrical ings in which like parts are designated by like 55 numerals, the numeral I designates a gear wheel fixed to a shaft 2 rotatably mounted in antifriction bearings 3 and 4 on the substructure housing 5. Shaft 2 is extended on one side to receive a V-grooved pulley 6 fixed thereon. The bearing 3 is sealed by means of a shellacked bearing plate 1, while the bearing 4 is made substantially Water tight by means of cil felt washers 8. The shaft 2 is disposed so that the wheel I projects into the superstructure substantially as shown.

The superstructure is adiustably mounted over the substructure by means of the threaded supports 9, iD, Ii, and I2 and nuts I3, I3, I3, I3. Said nuts are disposed on the top of the substructure. By adjusting these nuts the vertical height of the superstructure can be controlled. The nuts I4, I4, I4, I4 serve to hold the superstructure in position after adiustment is made.

.A vertical arm I5 is keyed to the shaft I6, which shaft is rotatably mounted between the adjustable pivot bearings IT and I8. The horizontal arm I9 is pivoted at one end to the arm i5 at 2D. The other end of the arm I9 has rigidly secured to it a pawl member ZI with counter sunk head screws and is adapted to engage the wheel I substantially as shown.

To the arm i9 there is secured a shelf member 23. A horizontal bar 23a is secured to said shelf member 23, or, if desired, to the arm I9. In Figure 10, the bar 23a is shown attached to the shelf member 23 by means of an upright 23h. To insure a more positive engagement, a spring 22 is tensionally mounted between the shelf member 23 and the arm I5 below the pivot point 20. A hinged armature plate 24 has its free end normally resting on the shelf member 23 and it is disposed beneath the bar 23a. The other end of the armature plate 24 is adjustably fixed to the shaft 25', which shaft is rotatably mounted between pivot bearings 26 and 21. Another arm 2B is also adjustably fixed to the shaft 25 and extends vertically downward therefrom. A spring 2S is tensionally mounted between said arm 2l and tli frame of the superstructure, substantially as shown.

An armature 30 of soft iron, or other suitable material, is rigidly secured on the top of the armature plate 24. Directly over said amature a plurality of electro-magnet units 3| are disposed attachment to thebracket 32. 'I'his bracket is secured to the frame of the superstructure through a vertical slot 33 by means of the bolt 34. This allows a vertical adjustment for said electro-magnet units.

On the ceiling of the superstructure directly over the pawl 2I, an insulating block 35 is secured. A strip of spring brass 33, or other suitable materiai, is secured at the top of one side of said block by means of the binding post 31 and is made horizontally adjustable by means of the set screw 38. The lower portion of the member 38 is bent at an angle in the direction of the electro-magnet unit at the end of which a tungsten point 39 is secured. Attached to the bar 23a is a member 4 bent at an angle and also carrying' a tungsten point 4I adapted to contact the point 39, substantially as shown.

A stop arm 42 is fixediy mounted at one end a to the arm iS in a vertical position and is designed to abut the stud 43 when the pawl 2| is carried toc far by the wheel I, which occurs when the supply of electricity fails. A spring 44 is tensionally mounted between the frame of the superstructure and the vertical arm I5.

To limit the return movement of the pawl a. set screw 45 is provided at the end of the arm 46 and designed to abut the lower part of the vertical arm I5. The arm member 46 is adiustably fixed to a shaft 41, which shaft is adjustably secured to a bracket 48 fixed to the frame of the superstructure.

Veeder counters 49 and 50 are mounted on suitable brackets within the substructure and their pinion gears 5I and 52, respectively, engage the wheel I. A window of glass 53, or other transparent means is provided to make observations of these veeder counters.

The above described device is adapted for use for a one-directional movement of the float and its operation is as follows: A flexible cable 64 is placed in the groove of the pulley 6. On one end of the cable a float resting on the liquid to be gauged is attached, and on the other end of the cable a counter weight 56 is attached. When the level of the liquid falls, the float 55 is lowered, thereby rotating the pulley wheel 6 in a counterclockwise direction (as would appear in Figure 4), which in turn rotates the gear wheel I in the same direction, dragging the pawl 2I with it to the left. This moves the tungsten point 4I toward the tungsten point 39 and when It has moved far enough a contact is made thereby closing an electrical circuit which sends an impulse to a recording device of the type abovementioned. The closing of this circuit also energizes the electro-magnet unit 3|, which is in circuit with the recording device or register and which then attracts the armature 30, pulling it upward together with the member 24, which in turn abuts bar 23a elevating arm I8 and the appended members comprising the pawl 2I, the member 40 and the tungsten point 4I. The elevation of the pawl is suiilcient to clear it of the teeth of the gear wheel I at which instant the spring 44 causes a separation of the tungsten points. This, in turn causes the circuit to break, thus demagnetizing the coils 3 I, thereby releasing the armature 30 and allowing the pawl to drop. With the aid of th'e springs 22 and 44, the pawl is brought back to its initial position to engage the next successive tooth of the gear wheel. This initial position is made adjustable by means of the set screw 45. This constitutes a complete cycle of operation.

Should the electric current fail, the pawl would not be lifted by the electro-magnets 3l and, unless some provision was made, the wheel I would continue to drag the pawl with the inevitable result that the instrument would be damaged. To avoid such destruction, the member 42 is provided which engages the stud 43 when the pawl moves too far. This has the effect of stopping any relative movement between the vertical arm I5 and the horizontal arm I9, causing them both to revolve about shaft I6, the consequence of which is that the pawl is elevated by further movement of the gear wheel I and is eventually in a position free from the gear teeth.

This arrangement gives a record of downward movements of the float. Upward movements would not be recorded because any reverse moveyment of the pulley would cause the gear wheel to slip under the pawl and elevate it. Elevating the pawl without translating it toward the contact point 39 would not cause the contact points to touch. Therefore, to obtain a record of upward movements of the level of the liquid, it is necessary to interchange the float 55 and the weight 56. This suggests the following described method for obtaining records of both upward and downward movements at the same time without interchanging the float 55 and the weight 56. This is accomplished by simply placing two of the units together, as shown in the plan view in Figure 8. Two units such as shown in Figure 4 are oppositely mounted on the same gear wheel, the pawls of both engaging the same tooth on the gear wheel. The wiring diagram for such a twodirectional assembly would be as shown in Figure 9.

Both forms of this device can be readily adjusted for diierent stages of level increments by changing the size of the pulley 6 or the size oi' the gear wheel I or both.

The resistance oi' the electro-magnet units 3l should be substantially equivalent to that ofthe electro-magnets used by the recording device. For this reason they are 'removably mounted so that they can be replaced without disturbing other parts of the instrument.` Where line losses or other factors make it impractical to replace these electro-magnet units electrical resistors can be used to accomplish the same result.

Having thus described our invention, we claim: In a float switch, a rotatably mounted gear wheel, a pawl mounted to be tangentialiy trans- -lated by the teeth of said gear wheel, an electrical contact point angularly disposed and carried by said pawl, a second fixed contact to cooperate with said first mentioned contact point when said pawl is translated a predetermined distance, said contact points constituting ter minals of an electric circuit, electro-magnet units forming a part of said circuit and energizable when said circuit is closed by said contact points, an armature'disposed beneath said electro-magnet units to coact with said pawl mounting to elevate said pawl tree of said gear wheel, means for breaking said circuit when said pawl is elevated and for returning said pawi to an initia' position.

, WALTER U. GARSTKA.

ROBERT C. BURT, 

